Tactilus Sensors Tecnology

Mechanical Applications of Pressure Sensors

Tactilus® for Mechanical Applications is an advanced tactile sensor system designed to provide precise pressure mapping across machinery, industrial tools, and mechanical components

By capturing data from multiple contact points in real time, engineers gain a comprehensive understanding of force distribution, stress points, and wear patterns. This insight enables them to optimize component design, prevent equipment failures, and improve overall reliability in demanding industrial environments. 

Tactilus® is particularly useful for assembly lines, mechanical testing, and maintenance planning, allowing teams to identify critical load areas, monitor performance over time, and implement predictive maintenance strategies. Its high-precision sensors and durable construction ensure accurate measurements even under harsh conditions, including high pressure, vibration, and repeated mechanical stress. 

By providing actionable data, Tactilus® empowers engineers to enhance operational efficiency, extend equipment lifespan, and make informed decisions that improve both safety and productivity. 

Whether used in heavy machinery, precision manufacturing, or prototyping, Tactilus® delivers reliable insights that help teams create stronger, longer-lasting mechanical systems

Software


OEM projects

Pressure distribution analysis for optimized coil spring performance
Pressure sensor engineered to accurately measure the impact of water jets on any surface.
Measuring Seal Pressure and Force for Improved Gasket Performance and Efficiency
The Tactilus® squeegee leveling sensor is engineered to collect precise pressure position and magnitude data directly at the point of contact.
The Tactilus® tactile pressure sensor system monitors and reveals what is actually occurring between two mating surfaces

Standard Products

The Tactilus® free form sensor system is a “user constructed” tactile surface pressure system that provides unprecedented flexibility and ease of use. The FreeForm philosophy uses single-point...
The Tactilus® Back Sensor is a high-precision pressure mapping system engineered to measure real-time pressure distribution between the human body and backrest surfaces in medical and clinical...
Tactilus® foot insole sensors are the smallest and lightest insole sensors on the market. The battery-operated unit, equipped with a tiny transmitter, allows the user to move up to 30 feet away from...
Sigma-Nip® Mini is an advanced electronic system for analyzing contact pressure between rollers , designed for smaller spaces and smaller contact surfaces, without sacrificing the precision and...
Sigma-Nip® Standard is an advanced electronic system for analyzing contact pressure between rollers , ideal for applications on large rolls or requiring high-amplitude measurement.
The Gloves system is an advanced tactile sensing solution that combines sensitivity, ergonomics, and cutting-edge technology
The Tactilus® Seat Sensor is a sophisticated tool for assessing pressure distribution between the body and seating surfaces in real time, specifically designed for medical applications. It...

Benefits of TACILUS®

  • Highly conformable and elastic sensor
  • True calibration. Now NIST traceable
  • No cumbersome external electronics
  • They’re safely built into the sensor
  • No training required. Hit the ground running
  • Durability like no other sensor
Tactilus EN

FAQ Industrial Application

What is a pressure sensor and pressure mapping system?

A pressure sensor is an electronic device that measures force applied over a defined
area. A pressure mapping system combines one or more pressure sensors with
electronics and dedicated software to measure, visualize, and analyze pressure
distribution between contacting surfaces.

How does a pressure mapping system work?

Thin electronic sensors are positioned between contacting surfaces. When pressure
is applied, the sensors convert mechanical load into electrical signals, which are
processed by software to generate pressure maps and quantitative measurement
data.

What are the main applications of pressure mapping systems?

They are used in component assembly, quality control, machinery maintenance,
product design, packaging, sealing, printing, medical devices, automotive,
aerospace, and more.

What are the key benefits of using electronic pressure measurement systems?

  • Objective and quantitative pressure measurement
  • High accuracy and repeatability
  • Real-time data visualization and recording
  • Digital data storage and reporting
  • Flexible sensor designs for custom applications

Which industries use pressure mapping systems?

Pressure sensors and pressure mapping systems are used across automotive,
aerospace, medical, manufacturing, packaging, electronics, sports science,
ergonomics, and research industries.